Classic Winnebagos & Vintage RVs

Topic Boards => Dodge - Chrysler Chassis => Topic started by: Cabana72 on December 16, 2015, 11:16 PM

Title: 1972 Cabana, Help me start her up?
Post by: Cabana72 on December 16, 2015, 11:16 PM
Hey folks, thought I'd throw out an introduction as I've been lurking around the forum for a month or so.  I recently acquired a 1972 Cabana (M300 chasis, 413 engine, 25').  The price couldn't be beat.  Basically, she's mine for whatever it takes to get her moving.  My buddy just wants it to go to a good home while he gets divorced.  She's actually in pretty amazing condition, carolina blue and white 2 tone.  Interior in drive away and go camping condition.  I'll definitely show off some pics when I get her home and polished.  Supposedly was owned by NASCAR driver Buddy Arington, so presumably had a decent maintenance life in her formative years.  It's just she's sat a lot.  I know she ran from VA to NC in 2006.  Since then she's moved no more than 20 miles in 3 trips, and not at all in the last 3 years. 


We're working around the demands of the Ex-to-be, so I haven't had the chance to just get her running AND moved.  I get her running, but we're forced out before we can do a final check and get her rolling.  Then when I come back, no start.  I'll admit I'm no gearhead, but I grew up in a Jeep family so I've turned my fair share of wrenches.  Carbs and "classic" ignition stuff is a weakness of mine, never having owned a carb on anything other than a weedeater (and a blackfriday deal on a new weedeater is almost cheaper and a lot faster than carb rebuild kit for a weedeater I always hated anyway!)


Feel free to throw some pointers or tips at me.  Or if ya'll are more of the "we ain't gonna hold yer hand boy" flavor, heck, throw that at me instead.  It'll just motivate me and make me feel part of this wiley old RV community :)


So here's a brief history, limited just to the make it run category.  I think all the obvious peripheral stuff like fluids, belts etc are good, but if something stands out, please point it out.
First no start no nothing, of course battery was dead.  Replaced. A bit of starter fluid in the carb and she roared to life and ran and rumbled. After about 5 minutes she was warmed up and sounded pretty decent!  Shut down and restarted a few times fine. 

AFter a week of dealing with things like tires, she wouldn't start.  Just sputtered once, like maybe each cylinder fired once and immediately died.  Everytime.  Every once in a while the starter didn't engage right.  You could hear the starter whir, but nothing else.  But when the starter did work but the engine wouldn't catch, it didn't sound like it was starving, it sounded like some electronic kill switch on a modern engine.  A week later replaced the ballast resistor(learned something new that day!).  Roared to life!  Bump the key and she caught everytime.  Warm, she sounded amazing, I'd say she purred like a kitten, more like purred like a saber tooth tiger!  No more starter whirring sounds.


A week later, no start.  :( Nothing.  No catch, no sputter, nothing.  Spark was good a week ago, air is everywhere with the filter off, so we chased fuel.  Replaced fuel filter.  Pumped the tank dry and discarded 5 gallons of dark cruddy looking well aged red bourbon colored fuel.  Primed the fuel lines with new fuel with a hand pump.  Cleaned the screen basket filter at the carb inlet.  She roared to life.


A few days later I noticed a small amount of fuel just beneath the carb.  I went to tighten the fitting at the carb inlet, it was seized and when it broke loose it twisted, crimped and split the fuel line.  :(  Patched the fuel line with a short segment of rubber and left for the day.


Back at it now, and it won't start.  Not the fire and die like before the ballast resistor.  Every 20 seconds or so maybe 1 cylinder fires that's it.  Starter fluid, a cap of gas in the carb, nothing.  Of course I'm keeping the battery charged, and/or jump starting it.  I've added 5 more gallons of good fuel, primed the line too.  Fuel leaks out of my rubber line patch if I loosen while starting so I'm assuming the fuel pump works fine.


And now I'll share my ignorance about carbs.  Right at the end this last time that square flap over 2 of the barrels got stuck open.  Yeah, I don't know what it's called.  Yes I've downloaded the manual for the carb because I know I'm going to need it, but figured time spent establishing a rapport here would be as good as RingTFM first.  I'm guessing there was a spring keeping it closed that popped off?


I'm hoping to make her run, move her to a more friendly workspace, then do all the deferred maintenance stuff there.  Plugs, wires, tune carb, possible electric fuel pump, etc.  So while I know that stuff can't hurt, I'd really like to put it off till I get her home.


Any suggestions?  It's not like I can just go find a Cabana forum, and some of ya'll have the same chasis so figured this was a good internet home for this project.  It's getting frustrating getting her running so smooth only to have nothing a few days later.  I left out a couple of the less relevant times this happened too.  I'm close to having it towed, even though nobody in my town will touch it so I'll have to call in a wrecker or lowboy from 45 miles away.


I guess I'll give it 1 or 2 more goes, first verifying fuel, then chasing spark.  Obviously I might need a better understanding of carbs, but heck on the spark side, I don't even know what points are, other than I think I have them!
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on December 17, 2015, 03:30 AM
Hey there Paris, awesome to meet another Cabana, don't see much of them on the net.  I could totally see myself fulltiming in this ol' gal in a couple of years after I get her sorted.  BTW, I have the coach manual and most of the other docs (sadly no chasis manual yet).  They are pretty sad and moldy, but I'm planning on digitizing them soon.  Be glad to share if you don't have them for yours.


I'm sure I can chase through the ignition system, I just don't get how it could be perfect/dead/perfect/dead.  I guess there's always gremlins in classics, and lots of 'em after they sit for a while.
Title: Re: 1972 Cabana, Help me start her up?
Post by: LJ-TJ on December 17, 2015, 10:03 AM
Well lets start with WELCOME aboard. Our famous opening line is" the stupidest question you can ask here is the one you DON'T ask." Hm? This is just a guest but it sounds like your spark is breaking down. Your obviously getting fuel Ok if you put fuel in the tank and she'll start and run for a bit. If you've all ready replaced the ballast resistor then I'd consider replacing the Electronic Ignition box a long with the voltage regulator. Your probably going to spend around $80.00 dollars for both. Just before I'd do that I'd replace the coil. Seems a lot of the lads are having problems with their coils breaking down even the new cheep off shore shoot.  i?? Just something to consider.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on December 17, 2015, 10:27 AM
Welcome, I think you are headed in the right direction with what you have done so far. I agree with TJ on the electronic ignition. If you are spraying ether and dumping gas down the carb and it is not firing then you are not getting consistent spark which sounds like your hit or miss description. The flap you describe in the carb is the choke and that will have a big impact on it starting on it's own. It's not working will also give the hit and miss condition. Even if you just hold the pedal down and push that flap closed with your finger and let up on the pedal with it closed that will help get you started. You may have to hold the flap if the linkage is off but with the flap closed you will get the rich mixture you need to start. As soon as it starts let go of the flap.
Title: Re: 1972 Cabana, Help me start her up?
Post by: legomybago on December 17, 2015, 11:10 AM
Clean and adjust the ignition points (or replace) and replace the condenser. Read up on the web about them and how they work since you don't know anything about them.
You mentioned REALLY bad looking fuel in the tanks  W% the carb is probably full of gunk too.
Can't wait to see some pics.
Title: Re: 1972 Cabana, Help me start her up?
Post by: LJ-TJ on December 17, 2015, 11:29 AM
Hey Rick brings up a good point. If your sitting in the drivers seat looking down at the carb and the butterfly at the is open with your foot off the gas, then  it's not choking. Take your finger and close the butterfly and hold the butterfly closed with your finger. It should start. The second it starts let off on the butterfly and she should keep going.Bingo you need to adjust the choke. Chances are you have a thermoquad carb.

https://www.youtube.com/watch?v=fzNhCLg9veg
Title: Re: 1972 Cabana, Help me start her up?
Post by: DRMousseau on December 17, 2015, 10:27 PM
I agree that your headed in the right direction,... heck, ya brought it to life! And when it finally DID run, all seemed fine, right? Started consistently,... ran good, until,..... well, back to square one!!! And since ya've only gotten a pop or two since, ya have some suspicions,... either fuel or spark.

Since ya had a good few runs,... it would seem the spark part is ok, MAYBE! It's a pain getting' at the sparkplugs, and since passenger side plugs are usually more accessible, pull the four plugs on that side and check 'em out a bit. If it really ran good, they should be clean with a dry light brown color. But they might have a lot of deposits on 'em, and maybe even darker colored. Jus note what they look like, and either clean 'em good or replace 'em with new. Make sure the gap is same on those four.

Now ya know ya got at least FOUR good plugs that should fire up if ya got spark and fuel. And since it ran so good once, we're gonna assume the rest of the ignition system is good enough to get those four plugs sparkin'. NOW,... it should fire up with a shot of that starting fluid. Don't be pumpin' on the gas pedal yet,.... jus squirt a shot or two and hit the starter. Ya should get more poppin' and a short run at least,... if not, then we'll suspect some other ignition problems. Be CAREFUL of that open carb!!! Some ignition problems can cause that backfire thru the carb and that's ALWAYS exciting!!!! So keep your face clear when cranking the starter after sprayin that fluid stuff in there! Now,... if it doesn't fire up for few seconds, then we'll look at some other ign and electrical possibilities. But if it does (and I suspect it will), maybe it will stay runnin' again, or maybe it'll die after using up what ya sprayed in there.

Back to carb and fuel system for a moment. It sounds like the fuel system was really gross from setting for so long. And ya did a lot to get clean fuel TO the carburetor. But ya might not be getting the fuel THRU the carb now after doing all that. Were hoping the carb didn't get plugged up by anything that was in the fuel system that might have come loose and now gotten somewhere inside the carb.

Ya said ya got fuel pressure because it will leak out if ya loosen the line at the carb inlet while cranking the engine,... so far, good!!! That should have filled the carb after a few moments of cranking. So WITH IGN OFF,... look down into the carb barrels, if necessary, hold that square butterfly open so you can see everything way down inside, and press the accelerator. You should see and notice fuel squirting deep inside the carb each time you press the accelerator. Don't pump too much or you'll "flood" the engine and it won't start,... so here ya have fuel AND spark but you'll have to wait till it "dries out" a bit. A flooded engine will pop some,... and might BACKFIRE, cause there's a LOT of fuel in there... but it won't start till it dries out a little. Keep pumping,... and it floods more.

IF,... you can't see any fuel squirt inside the carb by pressing the gas pedal,... then there's probably no fuel IN the carb. Yup,... if ya got fuel pumping into it, but nothing coming out, THEN ya got some problems that may require a carb cleaning and rebuild.


Title: Re: 1972 Cabana, Help me start her up?
Post by: LJ-TJ on December 17, 2015, 11:02 PM
Yeah! What he said D:oH!
Title: Re: 1972 Cabana, Help me start her up?
Post by: DaveVA78Chieftain on December 18, 2015, 09:56 PM
QuoteHey there Paris, awesome to meet another Cabana, don't see much of them on the net.  I could totally see myself fulltiming in this ol' gal in a couple of years after I get her sorted.  BTW, I have the coach manual and most of the other docs (sadly no chassis manual yet).  They are pretty sad and moldy, but I'm planning on digitizing them soon.  Be glad to share if you don't have them for yours.
I'm sure I can chase through the ignition system, I just don't get how it could be perfect/dead/perfect/dead.  I guess there's always gremlins in classics, and lots of 'em after they sit for a while.


Chassis manual (http://www.classicwinnebagos.com/forum/index.php?action=store;sa=view;id=209)

You need to decode the VIN and see if you have a 71 or 72 chassis.  Because they had to order the chassis early, many RV mfg's place this years RV (e.g. 72) on the previous years chassis (e.g. 71).

For everyones reference:

71-72 M300 is a 413 with points based ignition (2 wire ballast reasistor verses the 4 wire one for electronic ignition)
Points setting: .013" - .018"
Timing: 5 degrees BTDC +/- 2.5 degrees

Carb:  Holley 4 barrel
71 chassis Holley 4150C (R-6189A)
72 chassis Holley 4160C (R-6495A)
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on December 19, 2015, 10:56 AM
Well in that case replace the condensor, that will gave a hit or miss condition and also burn points  in a hurry if it is bad.
Title: Re: 1972 Cabana, Help me start her up?
Post by: DRMousseau on December 19, 2015, 03:16 PM
eh,... lets get ya home, where ya get to work on this and do everything right.

Ya had it runnin' pretty good,.... the points and all the contacts in the distributor don't get much worse after setting around a long time. And neither does the timing (although vacuum hoses can crack and leak and cause some trouble here.) But not like the gunky fuel system that jus get worse over time. I really think that's gonna be a major issue right now. Really hate to see ya get into some carb work jus to get it home,.... but that's a likely possiability!!!

Although it might not hurt to cleanup those contacts, and make sure the point contacts are clean and gapped properly. That jus helps to ensure a good spark in those sparkplugs ya cleaned up. Ya got some poppin' goin' on,... I'm thinkin' your jus gonna need some fuel or a little squirt to get that poppin' consistant,... another short run, ya know?
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on December 28, 2015, 12:33 PM
Thanks so much for all the pointers, looking forward to getting back to it this week.  Especially now that I've joined up and have the manual :)ThmbUp

Reading through all your comments and I think I've prioritized a to-do list.

First, I'm going to look at fuel.  Replaying my memory, I can't be 100% certain that some of the dirty fuel didn't accidentally get dumped back into the tank, so I'm going to drain the tank again and start fresh there.  It'd be a good explanation that since it was running smooth, we goofed it up by mixing up the clean and dirty fuel jugs.
With 100% certain clean fuel in tank and lines:
Then I'll chase these down in order for spark:
Throughout I'll keep an eye out for disconnected or aged vacuum lines.
And of course, pics for my new friends on the forum.
Title: Re: 1972 Cabana, Help me start her up?
Post by: DRMousseau on December 28, 2015, 02:04 PM
Yup,... sounds good.

Make sure your getting fuel and pressure to that carb inlet. Without it, you'll have no chance of any squirtin' inside even if the carb is good.

And you'll likely find the passenger side spark plugs more accessible than drivers side.

I wouldn't suggest it,.... but I once drove the ol' Winnebago about 5 blocks with an inverted soda bottle of gas set in the cab barrels, and a loosely adjusted cap that allowed a trickle of gas into the carb. Ran rough and poorly, but got me off the road and into my drive where I could work on it. I worried about the cap coming off and losin' it in the carb, but it didn't seem likely. That problem was fixed with a new fuel pump.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on December 28, 2015, 02:43 PM
Quote from: DaveVA78Chieftain on December 18, 2015, 09:56 PM
You need to decode the VIN and see if you have a 71 or 72 chassis.  Because they had to order the chassis early, many RV mfg's place this years RV (e.g. 72) on the previous years chassis (e.g. 71).

For everyones reference:

Carb:  Holley 4 barrel
71 chassis Holley 4150C (R-6189A)
72 chassis Holley 4160C (R-6495A)
I am in fact a 72 chasis per vin.  This is the 413, but with a Carter Thermoquad carb.
Title: Re: 1972 Cabana, Help me start her up?
Post by: hemi354az on December 29, 2015, 12:09 PM
How do you know it is a Carter Thermoquad Carb ?
On another Website (FMC Owners) fella had a new to him 1973 Motorhome that he said had an original Carter T-Quad . . . with questions about all the lines going to/from carb. Several of us supplied him pictures and diagrams for the stock Thermoquad setup. He said his didn't look like any of those at all, and implied we really didn't know what we were talking about. About a month later, someone stopped by to check on his progress (none) and discovered he had a Carter AFB square bore carb with a spread bore adapter to the 440 manifold, not a Carter T-Quad.
What was "stock" carb on 413 powered Winnies ? What about 413 powered Cabanas ? Is the intake manifold "WET" on the Motorhome 413s ? Is the intake manifold a square bore or a spread bore on the Motorhome 413s ?
The Electronic Control Module and the COIL are the two most common failures on the 440s in the FMC Motorhome. Also several have had fouled plugs after trying to get a "sitter" started. The ECM MUST also have a good ground. Be careful around the Ballast Resistor . . . IT GETS HOT !

But since this 413 powered Cabana has (stated in above entries) a conventional points/condense ignition . . . that leaves only those and the coil.
Lou (FMC#120)
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on December 29, 2015, 02:21 PM
 Hm? He has checked the chassis numbers but has anyone thought that just maybe in the 40 some years past that it may have had a 440 with  a spread bore and Thermoquad on it stuffed in there? Might want to check the engine numbers before condemning him.
Title: Re: 1972 Cabana, Help me start her up?
Post by: DRMousseau on December 29, 2015, 03:50 PM
It's kinda hard to know for sure jus exactly WHAT he's got. I find the 413i to be a bit strange in a '72 Winnebago,... but who knows!!!

Right now, it's jus the basics to get 'em home, where he's SURE to find a lot of joy in the discovery of "Classic Treasure" and all that's in it, not to mention the fun of gettin' it "On the Road"!!!

Now if that carb, whatever it may be, isn't gettin' fuel THRU it,... then he's gonna wanna know EXACTLY what the setup is, so we know what might be needed.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on December 29, 2015, 05:05 PM
Quote from: hemi354az on December 29, 2015, 12:09 PM
How do you know it is a Carter Thermoquad Carb ?
Well that's actually a good question.  If the rig was here I'd just go look at it.  So I looked through my manuals, equipment plate, factory installed options etc and can't find it anywhere.  So to be honest, I have no idea where I got the idea it's a thermoquad.   $@!#@!  I dang sure got that idea in my head from somewhere though.  Maybe just because it was the only one listed on Dave's site for the m300?

At least I do know it is a 413-1 (or is that -I?).  It says so on the ID plate, sales slip, and in big red letters on the air cover...

I've got a picture of it, I'll see if I can positively ID it from that.


UPDATE, It is in fact the Holley 4160C R-6495A based on comparing a picture to my newly acquired chasis manual.  So thanks for clearing that up for me!
Title: Re: 1972 Cabana, Help me start her up?
Post by: DRMousseau on December 29, 2015, 09:41 PM
Hey! A Holley!!! Jus cleaned and rebuilt mine a few weeks back!!!

The inlet USUALLY has a bronze-stone filter that many remove. Gets kinda gunked up. Although it ran, it ran poorly,.... the accelerator pump diaphragm was cracked and leaking everywhere. That's what lead me to rebuilding it. And on the opposite side, the power-valve side,... mine was sooo gooped up, it was surprising it ran at all!!!

And that 413i is indeed followed with an "i",.... for "Industrial". The 413(RB) was often found in early '60s Chryslers, But the "Industrial" jus isn't a common kinda engine I'd expect in much of anything but med and heavy commercial trucks, especially in the late '60s-'70s, and jus not nothing typical for '70s M300s with the 318 and 440 being far more common. I jus found out it was used in some C-1000 truck-tractors thru the 70's though,.... you might mention that at the parts counter when looking for engine parts.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on December 30, 2015, 10:10 AM
It is 413-1 as in numeral one. See below for specs. As a high performance engine forget it but look at the the torque spec. 445 ft/lbs. at 2400 rpm.. That is substantial.
I have seen the bronze filters in the 4160 dual feed carbs but not the standard single feed with the fuel transfer tube. I doubt you have a dual feed setup on a motor home.


Dodge 1971/72     V8- 413-1    4 BBL    4.188 X 3.75     7.5 to 1     265 @ 4000     445 fp @ 2400     Sodium Ex. Valves

Dodge 1971/72    V8- 413-3    4 BBL    4.188 X 3.75    7.5 to 1    238 @ 3600    407 fp @ 2000    Sodium Ex. Valves

Dodge 1973    V8- 413-3    4 BBL    4.188 X 3.75    7.5 to 1    190 @ 3200    355 fp @ 2000    Sodium Ex. Valves

Dodge 1976    V8- 413-3    4 BBL    4.188.X 3.75    7.54 to 1    175 @ 3200    325 fp @ 2000 
Title: Re: 1972 Cabana, Help me start her up?
Post by: legomybago on December 30, 2015, 10:32 AM
I didn't know they made a 413 is 76', 175 hp, what a turd.  ???
Title: Re: 1972 Cabana, Help me start her up?
Post by: DRMousseau on December 30, 2015, 10:54 AM
Maybe that's why they weren't so common in the '70s. I knew the later ones had the bigger 3.75 stroke, and the earlier 60's ones had seen rare use on the strip here and there, not sure they were the industrial though.

My carb is indeed a single feed, I too removed the bronze stone and spring,... got a good filter in the system already, jus before the regulator. Pinched an o-ring on the crossover tube when I reassembled it, and had a SECOND leak, that was easily accessible and taken care of while mounted on the engine. Glad it was work for someone else!!! Ugh!!!
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on December 30, 2015, 07:29 PM
1976 is after they changed from gross horsepower rating to net horsepower ratings. That came in about the same time as emissions controls so it was a double whammy on the ratings, Both real loss and rated loss added together on paper. See article below for a better explanation.

http://ateupwithmotor.com/terms-technology-definitions/gross-versus-net-horsepower/
Title: Re: 1972 Cabana, Help me start her up?
Post by: hemi354az on December 31, 2015, 11:27 AM
Hey Rick, What is the SOURCE of the 413-x HP and Torque ratings in your above Post ?
Thx for responding, Lou.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on December 31, 2015, 05:07 PM
Quote from: hemi354az on December 31, 2015, 11:27 AM
Hey Rick, What is the SOURCE of the 413-x HP and Torque ratings in your above Post ?
Thx for responding, Lou.

From here, http://board.moparts.org/ubbthreads/ubbthreads.php/topics/651550/413-motorhome-engine-s.html, ninth post down but I do notice that Doc Fiberglass has questioned those numbers. He is a well thought of authority on older dodge engines but he does not come up with any other numbers and those numbers are right around average for the big truck motors of the times. I will check my old machinist manuals when I dig them out in the next day or two, they will have all of the specs in them.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on December 31, 2015, 05:21 PM
Here is another that corroborates that.

http://www.ehow.com/list_7643750_413-1972-truck-motor-specifications.html

And I did not even get into this one but it has all kinds of info on 413's.

http://www.netcarbook.com/chrysler-413-engine-specs
Title: Re: 1972 Cabana, Help me start her up?
Post by: hemi354az on December 31, 2015, 08:26 PM
Hey Rick, thanks for your prompt replies. I had seen those same links. I've been looking for 413 and 440 data for several years now. I have found some sheets, Brochures, Op Manual, and one SAE Paper, that were produced by Chrysler Corp. I'm trying to get those together to share with the Dodge Forum here. Perhaps the 413-1 "name" has been cornfused with the HT413-1, -2, and -3 engines that were used in Medium and Big Dodge Trucks, and the "regular" 413 Chrysler Corp CAR engine. Jan and Dean (?) did not help with The Little Old Lady from Pasadena  W% .

These links are very informative:

http://www.olddodges.com/ (http://www.olddodges.com/)          Have to click on the Big Truck then there are MANY things to click.

http://www.sweptline.com/hist/bigtrucks.html    More Data and History of Big Dodge Trucks.

http://www.hemmings.com/hcc/stories/2005/10/01/hmn_feature13.html (http://www.hemmings.com/hcc/stories/2005/10/01/hmn_feature13.html)      It was partly derived from the May 10, 1960 presentation by H.L.Welch, Assistant Chief Engineer - Power Plant, and R.S.Rarey, Assistant Chief Engineer - Engine Design of the Engineering Division CHRYSLER CORP to the Chicago Section of the SAE  titled DODGE TRUCK HEAVY DUTY V-8 ENGINES (which is available as SAE Paper S257, if you can get SAE Papers). All the charts, graphs, etc in the Hemmings Article are from the SAE Paper.

The MOST interesting to me so far is a small Booklet #81-770-7550-A, dated 1970, titled Chrysler V-8 Industrial Engines H and HT SERIES MODELS OPERATING MANUAL, that I got on E-bay. In that Booklet (produced by Chrysler Corp) it describes all the DIFFERENT "Chrysler 8-cylinder Industrial Engines" components, including the statements, ""H" indicates light duty operation. "HB" indicates medium duty operation. "HC" indicates high compression medium duty operation. "HT" indicates heavy duty operation. On Models HT-361 and HT-413 the exhaust valves are stellite faced sodium filled. On Models HB-361, HC-361, HB-413 and HC-413 the exhaust valves are stellite faced with solid stems.".

Those CHRYSLER CREATED papers, booklets and brochures about engines available in their Medium and Big Trucks seem to say there were at least 3 "levels" of the 413 Chrysler/Dodge engine. The car 413, the Motorhome 413, and the Medium/Big HT413, and that only those engines designated HT had the sodium filled valves. Thus I don't accept some "lists" that do not have some visible Chrysler Corp Published identification. There has been a ton of "mis-information" about these engines over the years since 1978 when they went out of production. For a laugh Google about which way the distributor turns on the early Gear Driven Camshafts verse the late 71 or early 72 Chain Driven Camshafts. There is a Marine Website about the left and right rotation BOAT 413s and 440s that is hilarious.

The sodium filled valves have a fatter stem that the "regular" car head 413 exhaust valves, as well as being about an inch longer. Perhaps someone can find the difference in stem diameter and/or valve diameter in one of the Melling, TRW, or other valve manufacturer's Catalogs.

As a late night brain teaser . . . what engine was used in the First Production Run of the US Army M-113  Armored Personnel Carrier first used in Vietnam ? Sleep tight. Lou (FMC#120)
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on December 31, 2015, 08:39 PM
I am in the process of cleaning out my office right now and once I get to my library of machinist reference material I will have a lot more info. This was all the info I needed for doing the machining work on the heads and blocks of any and all American cars. It will be a few days before I get to that and then it will not happen until I get it all back up on the shelves. I will do my best to remember though.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on December 31, 2015, 08:41 PM
Quote from: Rickf1985 on December 31, 2015, 08:39 PM
I am in the process of cleaning out my office right now and once I get to my library of machinist reference material I will have a lot more info. This was all the info I needed for doing the machining work on the heads and blocks of any and all American cars. It will be a few days before I get to that and then it will not happen until I get it all back up on the shelves. I will do my best to remember though.
I believe the M-113 used the 283 Chevy.
Title: Re: 1972 Cabana, Help me start her up?
Post by: DRMousseau on December 31, 2015, 10:52 PM
Weird,... but for some reason I have the Chrysler Commando 360, I think, or something like that, I think it's jus that "Commando" designation I got in mind. But I recall the guys talkin' about the Screamin' Detroit Diesels too.

I kinda hated all the little variances of engine models, ya definitely needed a library for each manufacturer and when ya add the reference materials like Rick has AND the personal notes your own and others,.... well, that often made for a BIG library!!! Still, ya frequently found a mish-mash of combined parts in some used and/or reworked engines, of which a few bad combos often resulted in eventual disastrous failures!!!

I remember a friend being called out when a defeated opponent pointed to the emblem on the side of his Malibu, with accusations of misrepresentation!!! I know the block WAS the true original,... but nothing else was!

And jus WHAT do you call an AMF Sportster after adding a ton of welded reinforcement to the cases so you can run big jugs and '66 Shovelheads on it???

And now Classic trucks and RV's that have been hangin' out for decades??? UGH!!!!
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on January 05, 2016, 02:01 AM
Alright, y'all helped me start her up! 
:)clap
Ended up being fuel.  I got all the ignition parts, but worked on fuel first.  I rigged up an electric fuel pump to completely drain the tank.  Added 5 gallons fresh fuel with some seafoam.  Pumped another gallon to waste to flush the line.


Interestingly enough that wasn't good enough. No start.  i??
Looked down in the carb while gassing, see no fuel.  Popped the fuel inlet to the carb, no fuel squirting while cranking.  Hmmm.  Bad fuel pump? Plugged week old filter?


So I thought Eff it, and wired the electric fuel pump (cheap low pressure/low flow) inline.  I know these pumps are usually put low and close to the tank (pushers, not pullers).  But I didn't feel like rigging up power back there, so I just put it right in front of the carb where I could run it off switched 12v from a jumpstart battery and aligator clips.  Badda Boom Badda Bing.  Started right up.  Ran for a few mintues and I decided to turn off the electric pump, ran fine.  Cranked several more times all without any more help from the electric pump, fine.  Even made y'all a short video:

[smg id=7671 type=av]
And here you can get a quick peek at the outside, and listen to her purr away from all angles.
[smg id=7672 type=av]
So, anybody know what gives?  If this is the same problem it's been having, then I guess after it sits, the mech fuel pump just can't prime the lines/carb?  Do carbs dry out / drain that quickly, like a day or 3?  Do worn out fuel pumps do this?  Other thoughts:
1.  Leak somewhere sucks air, or lets lines drain that wouldn't otherwise?
2.  Battery sucks, it's new, but only 650 CCA, which seems pretty low to me, maybe it's just not enough to spin the starter, turn over the engine and spin the fuel pump. What do y'all use for CCA?
3.  Seafoam really is magic?
4.  Somebody was a DA and had dumped some of the original dirty fuel in the tank on accident and it just wouldn't burn no matter what.  The electric fuel pump was a red herring, it would have started fine without it on the very next attempt?
5.  There is a slow fuel leak from the front of the carb.  Drop / 2 seconds.  It looks like it's coming from the "Accelerator pump adjusting screw".  Perhaps this leak drains the carb dry as it sits between my visits to the rig, necessitating such a difficult priming?  I can post a vid of this leak if anyone thinks it relevant?

So we got her started again, but she's not home yet.  Let's continue this thread until I can get it moved.  Then we can move on to a new thread with a short tour and start the rehabbing.  I'll raise a couple more thoughts tomorrow, gotta sleep sometimes...

Title: Re: 1972 Cabana, Help me start her up?
Post by: LJ-TJ on January 05, 2016, 07:31 AM
 :)rotflmao :)rotflmao Good show on getting her going. Welcome to the world of Classic Winnebago's. As you can see the adventure has just begun. :)ThmbUp
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on January 05, 2016, 10:43 AM
My guess is first off you need to rebuild the carb, no two ways about it. It is full of varnish and you say it is leaking so that is one thing that will need to b done. Plan on a new fuel pump, you have no idea how old that one is and if it is not moving much gas then it is toast. Pull the line off of the carb and put it in a can and crank it over and see if you get solid strong spurts of gas, if not pump is bad. The valves in the fuel pump could be gummed up letting gas run all the way back to the tank plus not let it pump efficiently up to the carb, see replace pump. Sea foam works great, it does not work instantly. It will have to run through the system for a bit to clean things out. you are going to be changing fuel filters fairly often for the first year.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on January 05, 2016, 01:06 PM
Yeah, definitely plan to rebuild carb once I get her home.  Probably the only way I'll ever really understand how they work anyway.


I can't imagine that I'll replace the mechanical fuel pump.  Seems electric is a no brainer if it comes to that.


But it seems both of those can wait till she's home.  On to the other things that need to be addressed to drive her the 15 miles or so home.


1.  Tires.  They are old.  Sidewalls are checked pretty bad.  One of the fronts sat flat for a long time, so it has been replaced with a used tire that is holding air after a few tries.  The wheel got pretty rusty while it sat, and the tire shop just put a lot of gloop around the seal this time, hoping it holds.  If not I guess I'll have to pull it and clean up the rust, I guess with a wire wheel or flap disc or something.


I'm thinking of replacing the other front (made in 1996, 86, or 76!) with a used before moving this rig home.  I plan to buy new tires at some point, but want to make sure there aren't hidden problems in the rig that make it a deal breaker before just tossing over a grand at it.  A total of $70 for used tires gets it home, where I can make sure new tires will be money well spent.


I think I'll drive the duals as they are.  They have been holding air for years, and I'm thinking a blow out back there would be less disastrous.  Basically I think a front blow out could mean stranding me in the middle of a city street assuming it doesn't cause a wreck.  Maybe a rear blow out would allow limping into a parking lot to deal with it?


Tire changing:
I've changed drivers front a couple times now by jacking the frame on that side up a few inches and putting a stand under it, then jacking the suspension under the leaf spring by the axle.  But I noticed a cracked window that I don't think was there before.  I've since read that jacking a frame corner can do that.  Anybody think it's safe to jack and block the front frame cross member to lift the whole front end without any twisting?


(I'll edit in the diagram here in a sec)


Brakes, need to give them at least a rough inspection and street test.


I think our next work day is Thursday or Friday.  So assuming it will start again, and the new/used tires hold pressure Buddy Blue can get a new home, a much needed bath, and a new rehab thread.



Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on January 05, 2016, 04:37 PM
Jack under the axle, You will not have to raise it as high and you will not be twisting the frame.
Title: Re: 1972 Cabana, Help me start her up?
Post by: hemi354az on January 05, 2016, 11:52 PM
One solution . . .


http://www.ebay.com/itm/Holley-4160-carburetor-DODGE-TK-MOTORHOME-413cid-electric-choke-4-barrel-carb-/331747718127?hash=item4d3db473ef:g:1nsAAOSw0JpV6jtI&vxp=mtr


Lou(FMC#120)
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on January 14, 2016, 03:58 PM

Alright folks, we're getting closer.  Had another short work day and made 2 steps forward and no steps back.


Started up fairly easily.  Had to use the electric pump to prime the carb, but it seemed to flood it.  After sitting a bit it fired up repeatedly.  So I'm sticking with my theory it has been fuel all along, likely due to the leaky carb draining dry between work days and possibly a tired mech fuel pump and/or weak battery trying to prime the carb every cold start.


For tires I decided to go with 2 used 4 year old tires up front($70), and try to get the old rear ones to carry me home.  35 mph for 10 miles.  Still a little nervous about those rear tires, but we'll see...


I tried just jacking at the leaf spring pad in front of the axle, I could get the tire off, but did not have enough clearance to get it out of the wheel well.  Any comment on if jacking at the frame corner is safe or should/can I jack on that front frame cross piece to raise the front equally? (#4 below)
[smg id=7673]
I started looking at brakes, which initially did nothing to stop the wheel while the engine was off and the tire was jacked up.  I see no obvious abrasion or rot to the brake lines, so I just topped off the resevoir, put in about 6 ounces.  The pedal doesn't go to the floor now, and after a lot of pumping I couldn't find any leaks anywhere but I didn't get a chance to test it more than that.  Is it possible there is no leak and that much fluid just evaporated over a couple years?  I'll give it a driveway test next workday (maybe moving day?) and hope they don't need more fluid, or bleeding.


Can someone comment on the battery, it seems mighty tired whenever it's cranking.  I initially just took what was in it to the parts store and got a replacement, but it's only 650 CCA.  Is that sufficient for this big engine?
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on January 14, 2016, 06:52 PM
650 CCA should be alright if you are in warm weather, it is probably borderline in cold weather. No battery is going to crank forever if you are having starting problems. Those old Dodge starters are battery killers. If you had to put that much fluid the brakes will need bleeding and that fluid went somewhere. It does not evaporate. My guess is that you will eventually see it running out of one of the wheels from a leaky wheel cylinder. Do not try to drive it until you get good brakes!!! I don't care how slow or close you are going. If they go out you have a serious issue, your choice of brakes at that point will be the car in front of you or the pole next to it!
As far as jacking on the frame I will leave that one to the older Dodge RV guys but I would not jack in the middle of the crossmember, that is too much weight for that and even if you did get it to go up it would probably fall over sideways off the jack.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on January 27, 2016, 01:21 PM
W00T!
She has a new home!  Even spent a couple hours cleaning the worst of the moss, lichen, and mildew off!
[smg id=7682]


Man that brake bleeding job was a bear!  How the heck are you supposed to visually check and refill that reservoir, just 2 inches from the roof of the wheel well?  I think I dumped as much new fluid on the ground as I got in it, just filled it to overflowing every so often.  There's gotta be a better way.


I guess that brings this thread to a close.  I'm certain the starting problem was always due to the carb always needing priming due to it's leak, and the mech pump just wasn't up for it.  A rebuilt carb and electric fuel pump oughtta solve that for good.


I'll start a new thread on her restoration and maintenance now that she's home.  Thanks again for all the help!
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on January 27, 2016, 02:05 PM
Other than the color that is not a bad looking rig, is it all fiberglass?
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on January 27, 2016, 02:33 PM
The doors bumpers and ladder are steel, rest is fiberglass.  And I LOVE the color, whatchu talkin' about?  Even almost matches the year of manufacture NC license plate I put on it! 
Title: Re: 1972 Cabana, Help me start her up?
Post by: legomybago on January 27, 2016, 02:48 PM
Alright you made it home! Palms get sweaty?  :P
Title: Re: 1972 Cabana, Help me start her up?
Post by: sasktrini on January 27, 2016, 05:38 PM
That's awesome!  Congrats!  Fibreglass shell is  :)ThmbUp … probably very little water intrusion!  And the color… I kinda dig it, especially all clean!
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on January 27, 2016, 07:00 PM
Sorry, I am just not the Baby blue type of guy I guess. i?? :D
Title: Re: 1972 Cabana, Help me start her up?
Post by: M & J on January 27, 2016, 08:47 PM
It's not much lighter than the blue in the jeans in your avatar so......  :)
Title: Re: 1972 Cabana, Help me start her up?
Post by: legomybago on January 28, 2016, 10:03 AM
Im a fan of that color blue on the late 60's and early 70's Ford pickups. Powder blue baby W%
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on January 28, 2016, 10:23 AM
Quote from: Rickf1985 on January 27, 2016, 07:00 PM
Sorry, I am just not the Baby blue type of guy I guess. i?? :D

Those jeans were that color due to it being -8 when that picture was taken! Smart azz! And that is faded blue and NOT the kind you buy that way,actually work faded.
Title: Re: 1972 Cabana, Help me start her up?
Post by: M & J on January 28, 2016, 12:23 PM
 ???  :)rotflmao
Title: Re: 1972 Cabana, Help me start her up?
Post by: Cabana72 on January 31, 2016, 06:39 PM
Quote from: Rickf1985 on January 28, 2016, 10:23 AM
Those jeans were that color due to it being -8 when that picture was taken!
Do they turn yellow in spring, and bright red in on a 100 degree summer day?


Ok, ok, just having some fun.


So a question of board etiquette.  Do I make a new, long, multi-faceted thread with all the questions pertaining to this rig, or do I make a separate thread for each individual subject?  I think single subject threads are the preference here, right?
Title: Re: 1972 Cabana, Help me start her up?
Post by: Oz on January 31, 2016, 07:43 PM
If the entire rig is a "project" then individual sub-projects don't have to be posted separately.  Note that a "project" is one which is instructional in nature.  Of course, it's expected there will be questions about some aspects of it, but the idea behind that board is a "show and tell" of how you did it, not a catch-all for questions about how to do them.  I hope that clarifies things.
Title: Re: 1972 Cabana, Help me start her up?
Post by: M & J on January 31, 2016, 07:46 PM
The later. One thread per.
Title: Re: 1972 Cabana, Help me start her up?
Post by: Rickf1985 on February 01, 2016, 10:35 AM
Correct

(Oop's, a little late on that one. Didn't see the next page. W%