Classic Winnebagos & Vintage RVs

Topic Boards => Dodge - Chrysler Chassis => Topic started by: Srmartinez1027 on June 10, 2015, 01:37 AM

Title: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Srmartinez1027 on June 10, 2015, 01:37 AM
I need some help I can not start my rv with the key i have to jump it off of the starter soleniod.
1972 Winnebago with a 413  i have replaced starter relay voltage regulator resistor and the batteries
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Bnova on June 10, 2015, 01:59 PM
I don't have a wire diagram to see how this is set up, so I'm assuming the key switch powers the start relay coil closing the higher current contacts.  This in turn supplies current to the solenoid coil to close the high current contacts on it.

Turn the key on and check the relay to see if you are switching current on and off at the relay.  I would guess that there are three terminals on the relay and that it is grounded through its housing to the MH frame.  With the key off, one of those three terminals should be hot with battery power.  The other two will be dead.  When you turn the key to start, the key switch should supply batt power to the one of the other two terminals that was previously dead.  This should close the internal contacts and put batt power out of the relay to the small terminal on the solenoid.  When that happens, (one of the high current contacts of the solenoid is already hot with batt power) the high current contacts should close and supply batt power to the starter.

If you can get to these components, it's relatively easy to troubleshoot the system with a multi-meter.  First check to see that the key switch is putting batt power to the relay when turned to start.  If it is, make sure batt power is going out of the relay to the solenoid.  (You have to pay attention to the wires, to be sure you're on the correct terminal from one component to the next.)  If power is going from the relay to the solenoid and it won't start then most likely the starter solenoid is no good. 

When you said you had to jump the solenoid, I'd assume that you are talking about jumping the two large terminals together.

And of course all of this is based on my assumption of the components in the system and how there are laid out, which could be incorrect.  I'm sure someone with a similar MH can verify the system.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: jeno on June 10, 2015, 04:44 PM
i had a similar problem and all it was the main terminal on the starter was corroded.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Srmartinez1027 on June 10, 2015, 05:51 PM
i have power from the key to the relay when key is turned but nothing. while i was testing it i used the ground on the coil and was checking what i think is the neutral safety switch and it started right up.
Title: Re: will not start from the key
Post by: DaveVA78Chieftain on June 10, 2015, 08:13 PM
Neutral Safety switch is located on the drivers side of a A727 transmission close to the shift lever mechanism.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: PwrWgnWalt on June 11, 2015, 12:14 AM
Try moving your gear shifter/selector lever through and back to PARK, and try to start the engine.
If that doesn't work, then try selecting NEUTRAL and try to start the engine.

If no luck, make sure the wires to that Neutral start switch (on tranny) are connected well and not messed up.

After all this, you might end up needing to replace the Starter Relay (the rectangular box on the frame rail, near the starter).

Let us know how it goes!
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on June 11, 2015, 07:08 AM
Another variation of what Walt said, Hold it in the start position as you move the shifter through the positions. Be sure to have your foot on the brake in case it starts in gear. If it does then the start safety switch needs adjustment. If it only starts in neutral and not park the switch needs to be replaced. Keep in mind that this could also be a bad ignition switch. When you turn it to the start position do the dash lights go out as you hit start and come back on when you come back to run? By dash lights I am talking any warning lights you may have like oil or brake. If they do then that is an indication of a bad neutral switch. If nothing happens at all on the dash when you turn to start then you probably have a bad ignition switch. If you do not have any warning lights then watch the gas gauge, when you turn to start and it does not start hold it there and see if the gauge drops like it was in the off position.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Srmartinez1027 on June 11, 2015, 09:15 PM
I tried starting it in all of the gears checked my wires and they look good. I have 12v to the relay and to the other top two terminals on the relay when I turn the key. The only one that does not get 12v is the wire leading back to the starter when I turn the key.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: PwrWgnWalt on June 12, 2015, 12:04 AM
Good info - sounds like it's probably a bad relay, IMHO.   You could try tapping on it with something to see if the relay is stuck, but it may not help any...

As luck would have it, this is the easiest and least expensive item in the system. They are available at most auto parts stores fairly cheap. Disconnect your positive battery cable at the battery post, then remove the relay so you can take it with you (make sure you get the Auto Transmission type).  Remember where all those wires went (or better yet, use a wiring diagram to put it back together correctly, just in case the PO didn't have it right).

Hopefully that fixes your issue.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on June 12, 2015, 09:11 AM
It is best to disconnect the negative cable for the main reason that you are working on a dead circuit so if the wrench hit anything the magic smoke does not come out, Of the wires or your hand!
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Srmartinez1027 on July 19, 2015, 10:27 PM
Have a new relay and will be replacing fuel filter and have rebuilt the carburetor. Will be trying again tomorrow hopefully everything will work. I still am looking into rewiring all of my dash and ignition wires so any help on the proper or easiest way would be great.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: JessEm on July 19, 2015, 11:42 PM
If you make it to Minnesota you can pull the entire dash and wiring from my parts unit for $20.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Srmartinez1027 on July 20, 2015, 12:59 AM
Location in Minn might make the drive for vacation
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: DaveVA78Chieftain on July 21, 2015, 01:38 PM
If you join the site, you will have access to the wiring diagrams in the free Manuals area (plus much more).

If you purchase the 3 volume Dodge Chassis Service Manual Bonus Pack (http://www.classicwinnebagos.com/forum/index.php?action=store;sa=view;id=209%20Dodge), you get a free 1 year membership to boot.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on July 22, 2015, 03:58 AM
I'm having a similar problem starting a '73 Indian 413-1 with what I think is an after market electronic ignition.  I did just as you suggested.  I purchased the chassis manuals and became a full member----- tomorrow.  However, if the electronic ignition module turns out to be after market the wiring diagrams may not address my problem.

Some background.  About four years ago we picked up a '69 D-22 with a Dodge 318 which is now in pretty good shape now that I've repaired and returned every system back to original.  She's pretty basic and doesn't have a generator, A/C or multiple holding tanks.

Forward to about a month ago when I probably paid too much for a '74 D-23L Indian with a Dodge 440-3, 4KW Onan generator and a Coleman A/C unit.  Drove it home and other than sucking fuel and a few problems like bad running and tail light grounds, a bent bumper and corner trim, two very dead batteries, some spongy spots in the roof and a worn out door lock it isn't in too bad a shape.

So then my wife's car got stolen.  Three or four days later it was located about three miles from our house with an extra 40 miles on it and a punched out ignition switch.  While we were talking to the cops at the scene my wife noticed a Winnie just across the street that looked very much like the one I had just purchased.  When the owner caught me looking her over I gathered from his comments she was for sale.

It's a 1973 D-D23 Indian with a Dodge/Chrysler 413 engine.  He called it a "high-top", whatever that is, but he isn't able to start it anymore and said he thinks it's the starter relay switch 'cause he jiggled something down there at past time and it started.  On the plus side there is a 18' awning attached that looks to be in very good shape, another 4KW Onan generator and A/C unit, dual holding tanks, a door lock that works (hooray!), straight body, bumpers, trim and moulding.  He'd parked it in his driveway in the Fall of 2008 and there wasn't a drop of fluids on his concrete driveway after nearly seven years.

When I asked what he wanted I was shocked!  All he wanted was $300 cash and to have a tow truck haul her off.  No mechanic work was to be done at his place----- just remove it.

Three days later, last Sunday evening, I went back and offered him a mere $200 (ready to come up to three if needed).  I'll be damned if he didn't accept!  So we towed it three blocks to a friends house where I've been trying to start it now for two days!

Turns out both batteries are relatively new----- probably installed this year as they hold a charge and there's no road dirt and hardly any dust on them.  A new mechanical fuel pump is sucking fresh fuel from a 3 gal gas can (to avoid likely contaminated or varnished fuel in the tanks) I replaced the starter relay switch with a new Napa part #SR3 and have wire brushed to shiny metal the ground wire connectors, nut, washers and post for the batteries and all the wire connections at the new relay switch.

Let me back up a little.  I have juice to the headlights and the coach (although a lot are not working due to bad grounds I know there's power 'cause the stove hood fan works.)  I don't want to start it but the generator 'bumps' when the switch is pushed and the generator 'hours' log began ticking away.  The MOM switch doesn't make any difference (the starter battery is not low) and after I installed the new relay switch I can turn over the engine using a 'bump' switch attached to the hot (+) terminal (going on to the starter) and the post in the center of the switch that has another wire going to the starter (Bendex ?)

Okay, still no ignition when I turn the key but I notice (because I read about it here) there is a 'Brake' warning light that goes out until I release the key and the ammeter shows a small discharge when the ignition switch is in the run position.  When I use the 'bump' switch it turns over the engine and I see fuel bubbling through the fuel filter but it still failed to fire.  So I removed a spark plug wire (they are also all new, but too long I think), stuck a screwdriver in it and kicked over the engine holding the screwdriver near the block.  Nothing!  Same thing with the coil wire!  Nada!

So now I'm lost.  No idea how to test the electronic ignition module, whether it was original or an after market addition.  Or, whether I'm chasing the right path.

Any suggestions?

Thanks in advance!

Brooke
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on July 22, 2015, 07:13 AM
Broken, First, You are the luckiest man in the world with a buy like that!!! Ok, What you describe is classic starter safety switch problem. It has been a really long time since I worked on them but it you can jump the starter safety switch then it should start in any gear no matter what. Be aware of that!
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on July 22, 2015, 12:44 PM
Thanks, Rick, for both the rapid reply and the new path to pursue.  Huh?  A starter safety switch you say.  Guess I'll put that in the search box and see what I can find.

As for having stolen the old girl, I almost feel like he paid me to take it!  What with a working generator, nice awning and plenty of interchangeable parts.  I could tow it into the scrap metal yard and double or triple my investment in just tonnage alone, and if I can get the engine running who knows what she might bring from another Winnie fan.

I'm not much for believing in predestiny but between finding it across from where her car was recovered, the owner being there in his yard at the time and approaching me while I was admiring her and the price he accepted----- well, I gotta think I was supposed to have her.

I'll keep you posted on my success with the switch.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on July 22, 2015, 07:59 PM
I am curious, when you turned it over by jumping the starter and were checking for spark did you have the key in the run, not start, but run position? If not then the lack of spark is normal since the ignition was turned off. If you have the key in the run position and then you jump the starter you should get spark at the plugs. If you do not get spark then you may in fact have a bad ignition switch. On some models this switch and the neutral safety switch are one and the same. I do not know about yours butt Dave should pick up on this and he is big time Dodge guy and he will probably know.

Rick
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: DaveVA78Chieftain on July 22, 2015, 10:11 PM
Step 1: Work one Winne at a time.  This will get far to confusing if you try to address each RV at the same time.  Do you want to work the 69 or the 73 first?  Use this thread for the 69 since that is where you started.    Start a new thread for the 73 so the issues are kept seperate.

Step 2: Work only one circuit at a time.  Start with the starter circuit first.  It is simple.
For the 69:
From battery B+ to relay large post. 
2nd big cable from relay large post to starter.
Small cable from relay large post to Dash Ammeter.  Dash Ammeter is a known Mopar weak point.  The shunt inside the meter opens up resulting in no power to the chassis.  If headlights work Ammeter is OK.
From Ammeter to ignition switch ("B" terminal)
From ignition switch (orange wire) back to starter relay "1" terminal which is the plus side of the relay coil.
The starter relay "G" terminal (dark green wire) is the ground path for the relay coil.  It goes to the neutral safety switch on the transmission.  No ground path, no relay operation.  Ground path is only present in park and neutral.
If B+ from the ignition switch is at pin "1" and the "G" terminal has a path to ground, the relay energizes appling power to pin "SOL".  That supplies power to the starter mounted solenoid which allows the starter motor to turn.

Note: MOM switch supplies power to a cross connect relay (most likely in battery compartment) that connects the chassis and house batteries B+ terminals together.

Get starter circuit working then we can move on to ignition

Note: For 73 ignition, is the electronic ignition box mounted to a plate on the rear of the engine with the regulator?    Stock Dodge Electronic Ignition (http://dave78chieftain.com/Dodge_Electron02.html)
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on July 22, 2015, 10:37 PM
Yep, the key was/is in the run position.
I ran a search for 'starter safety switch' and didn't find much.  Do you mean the Neutral Safety and Back up Lamp Switch?  There's lots on that, although I didn't find one on mine.  Any idea where it should be?
What I did find was she has an add on after market electronic ignition module made by Zenith.  I have a wiring diagram for the '74-'75 Indians which shows the stock Chrysler ECM and the color coded wires, but they don't match the colors of the add on module.  The four wires coming out of the ECM unit are wired into a connector with only three wires coming out, and those go to a plastic plug going into the distributor.  And the coil----- it has three wires including a black and yellow one coming off the positive side but nonthing off the negative side.  A broken off connector but nothing else, not even a nearby wire that might have once been connected.
I'm bummed!  Waiting to be recognized as a full member and download my 69 - 73 Dodge Service eManual.  That should have the right schematic, right?
Oh, and another thing, I had it wrong about the dash light.  There's no dash lights on with the ignition switch in the run position, however, turn the key and the brake warning light goes on and the ammeter shows a healthy discharge.  No spark at the coil though.
Thanks for the help!
###

I see Dave replied while I was typing.  Thank you, sir.

I'm not usually on these boards so I'm somewhat ignorant of the layout and how to post or where.  Do I just repeat myself, cut and paste or what?

Thanks also for the info on the '69 but mine is starting and running fine, but it's good to have the info for another time.  The '73 D-22 with the 413 is my present problem and I need to get her started and out from in front of my friends house.  He lives on a narrow city street and if there very long will irritate his neighbors more that I wish.  I only have to get her about two miles but I'm going to have to drive it into my yard where I can work on it further.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Oz on July 22, 2015, 10:40 PM
It looks like the issues are relevant to both and could be interrelated to the ignition so just keep posting here, just follow Dave's advice and address one RV at a time so it doesn't get confusing.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: DaveVA78Chieftain on July 23, 2015, 07:16 AM
73 was a transition year and wiring changed.
I take you have the old style rectangular dash
(https://www.classicwinnebagos.com/forum/proxy.php?request=http%3A%2F%2Fphotos1.blogger.com%2Fx%2Fblogger2%2F1704%2F575905354623498%2F700%2Fz%2F501189%2Fgse_multipart17408.jpg&hash=56bd32f83e2dc860e98b8b855e357b4ce70d1db8)

Not the new style dash
(https://www.classicwinnebagos.com/forum/index.php?action-mgallery;sa=media;id=2463)
(https://www.classicwinnebagos.com/forum/proxy.php?request=http%3A%2F%2Fi286.photobucket.com%2Falbums%2Fll120%2FBaileyDave%2F100_0439_zpsd5b1878a.jpg&hash=db0b4d098c54e2fe5b5b49630371c028aafb3489)

Also, does the 73 have points or electronic ignition.
Need to know this stuff in order to select the correct wiring diagram.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on July 23, 2015, 03:46 PM
Thanks, Dave.

Based on the shift knob my dashboard looks more like the early one than the later one, but still quite different.  From the VIN (M49CN2J565530) I find she was made in Canada.  Maybe that's why.  (Hmm.  The attached pic doesn't seem to have shown up.  Maybe if I post it?)

That worked so I added another wider view.  Notice the ignition switch is on the steering column in my '73 like it is on the '74.

RE: Electronic ignition is an add on by Zenith.  It's mounted on a plate at the rear of the engine.  But it probably was points and plugs originally----- right?
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: DaveVA78Chieftain on July 23, 2015, 09:33 PM
M49CN2J565530
Decodes to 1972 M375 Motor Home Chassis, 413-1, 10,001 lbs to 14,000 lbs GVW, Canadian Built
A M375 chassis should have 17" x 5 lug Split Rims.

Reference 72 Dodge wiring diagram
From battery B+ to relay large post (Circuit 6RE).
2nd big cable from relay large post to starter (Circuit 6RE).
Small cable from relay large post to Dash Ammeter.  [Circuit 14RE fusible link to S1(10RE) to Ammeter]
Dash Ammeter is a known Mopar weak point.  The shunt inside the meter opens up resulting in no power to the chassis.  If headlights work Ammeter is OK.
From Ammeter to ignition switch ("B" terminal) [Circuit A20C(10BK) to junction to A20A(10BK) to shipping plg to junction to A20B(12BK) to steering wheel connector to BATT(12BK) to ignition switch]
From ignition switch (orange wire) back to starter relay "1" terminal which is the plus side of the relay coil. (Circuit START(18OR) to J18(18OR) to relay pin 1)
The starter relay "G" terminal (dark green wire) is the ground path for the relay coil.  It goes to the neutral safety switch installed on the drivers side of the transmission.  [Circuit N1(18DG/WH) to center pin of Neutral Safety switch]
No ground path, no relay operation.  Ground path is only present in park and neutral.
If B+ from the ignition switch is at pin "1" and the "G" terminal has a path to ground, the relay energizes appling power to pin "SOL".  That supplies power to the starter mounted solenoid which allows the starter motor to turn.

Other than a ad from 1977, I have not been able to locate any info for the Zenith system.  You might have to eithe convert back to points or install a Pertronix conversion (http://pertronix.shptron.com/k/search?q=1381A&x=11&y=11)  Here is the Ignitor II Installation instruction for the Pertroniix: http://www.pertronix.com/docs/instruction-sheets/91381A.pdf (http://www.pertronix.com/docs/instruction-sheets/91381A.pdf)
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on July 24, 2015, 07:04 AM
I told you Dave was the Dodge guy!
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on July 29, 2015, 12:32 AM
Thanks, Dave!

Using the wiring diagram for the right year chassis and your excellent walk-through of the circuit allowed me to finally find my ignition problems.   Although, upon starting her I immediately found a whole new issue, but to that in a minute.

Before I received your walk-through for the proper circuit and the wiring diagram I had already replaced the Starter Relay Switch, thinking that was the likely cause.  Wrong!

So, to get it out from in front of my friends house, at six o'clock on Sunday morning we hooked her up to the back of his '51 ton-and-a-half Ford flatbed truck using a piece of chain pulled tight through a 7' length of hefty metal well casing.  He told me all I had to do was steer the Winnie and stay lined up with him when turning corners.  We only had about two miles to haul her but by the time we got to my house my 'snaputin' was cutting button holes in the seat!  Terry doesn't have a speedometer and when I asked him later how fast he thought he was going he said 20 or 25, but the speedometer on the Winnie said 30+.

At home I made sure the negative ground for both batteries was polished to clean metal and then followed your diagram checking that I had power from the battery through the dual battery solenoid, starter relay switch, neutral safety switch and on to the coil, all successfully.  When I got under the dash to check the ignition switch circuit I found a bunch of hot and melted wires and what looked to me like about a 10 gauge fusible link that was hot and crisp as toast.  I'd been chasing power (12V) instead of continuity and had missed the fact I had a draw somewhere.  After pulling the negative battery terminal I rechecked the continuity of the circuits back to the 'crispy' wire and discovered it was the 'shipping' by-pass and that it was so very very corroded as to be heating up and melting other wires in it's vicinity.  After removing the toasted wire I connected the two ends and repaired the burnt insulation on the other wires with shrink tubing and liquid electrical insulation which I recently discovered.

The ingition circuit failed at the switch.  Turning the key to the run position completed the circuit to the starter relay switch but turning the key to the start position failed to close the circuit and engage the starter solenoid.  I had previously found hooking up a bumper switch to the starter switch relay would turn over the engine but it still was not supplying any spark at the ignition coil wire.

So I took the coil off and replaced it with the one off my '74 D-23L and what do you know, spark at the coil wire!

Bought a new coil and replaced the distributor cap just for the sake of it (the PO had a spare stored away), turned the key to on and pushed the bumper switch and Varoom!  The old girl jumped to life---- and forward!

And there lies the new problem.  Although the vehicle was in park it pulled forward for about ten feet before the right tire hit the curb and stopped her.  By holding the brake on I could run the engine against the transmission but it was like it was under a load.  Checking in Neutral the drag was the same but as the engine warmed and the automatic choke opened up it was less able to resist the load and more difficult to keep running.  I didn't try going through the gears for two reasons; 1) It was becoming increasingly difficult to keep running and 2) the drivers seat is presently removed and my legs aren't long enough or jointed properly to reach the pedals while standing up.

So now she starts.  Thank you Dave, Rick and Oz for helping me find the problem and for breaking in a newbe.  I gather I should do a little research before starting a new thread on how to solve my problem of the vehicle moving when it starts, right?  That is the recommend procedure, right?  Or would you have other suggestions as to how and where I should start?

Thanks again!

Brooke
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on July 29, 2015, 07:01 AM
Are you sure you are in park and not in low? You may want to get some hefty wheel chocks until you get that one figured out. You might have to take the linkage off of the transmission and manually get it in park down there to be sure that is not the problem. It is most likely a shift linkage adjustment issue.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on July 29, 2015, 12:36 PM
Hmm?  Chocks are a good idea.  Blocks would be better but the city has an ordinance against blocking up a vehicle on the city streets for more than 24 hours.  Good for legitimate repair shops but put a real kink in backyard mechanics and vehicle owners doing a lot of their own work.

I know nothing about automatic transmissions.  My searches last night turned up nothing pertaining to the vehicle creeping or the transmission engaged when started.  Must be using the wrong terms 'cause I'm sure someone else has had this issue.

I checked that the Neutral Safety Switch had continuity through it during my starting diagnostic.  I gathered from my reading here that if the Neutral Safety switch wasn't working the vehicle wouldn't start, but a friend thinks different.  He says if the switch fails the vehicle will start in any gear.  If that's the case I suppose it could start and move if the linkage is messed up.  Hmm, another trip down under.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on July 29, 2015, 03:53 PM
"Usually" if the neutral safety switch fails the vehicle will not start but that is not always a given. In some vehicles the switch has to pass voltage to start and others it has to ground to start. I don't have a diagram for yours so I don't know there. The fact is that it is starting in gear so you need to manually go under there and disconnect the linkage and shift it to park. Then get your brakes and main systems gooing right and come back to the starting issue. I think the linkage needs adjustment if it indicated park but still moved since in park there is a mechanical stop in the transmission.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: legomybago on July 29, 2015, 04:50 PM
Yeah id be looking at the shift linkage too....asap. ???
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: MotorPro on July 29, 2015, 05:41 PM
It is possible for the contacts in the safety switch to weld together and start in any gear but 95% of the time if they go bad the engine will not turn over at all.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: DaveVA78Chieftain on July 29, 2015, 11:18 PM
Neutral safety switch provides a path to ground.
Sounds like you were not in park if the vehicle is moving.
Adjustment and setup procedure is in the service manual.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on July 30, 2015, 12:14 PM
Anything is possible with a bad electrical component, I have seen them fail in all kinds of ways. You have said you had a bunch of burnt wires so there are probably other issues there to deal with. The main one we are talking about right now is the fact that it indicate neutral but is not in neutral. I have seen several posts referring to shift cables, I am not familiar with the older Winnies but if this has a cable operated shifter the cable may be broken or stretched, in which case it is getting ready to break.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on August 02, 2015, 03:18 AM
Wow, it's been hot!  Way too hot to be working under the '73 or standing on my head inside the dog house.

But I did scrape off some of the grit and grime from around the transmission shift levers and took a closer look at the lower end of the cable.  It's intact and securely attached to the mounting bracket.  The end of the cable is attached to the lower of two levers extending from the right side of the transmission case.  The upper lever is activated by a rod linked to the carburetor which I presume engages under load to downshift; in any event it moves freely.  The lower lever, however, is pushed to the rear and will not budge by hand.  I'm hesitant to whack on it----- yet.

The top end of the cable is bending or folding into the shifters housing just forward of where it attaches.  The shifter knob moves freely and when it's is in the low-gear position the cable appears to be extended properly. but when the lever is moved towards Park the cable fails to advance into the sheath and doubles up upon itself.

As for the Neutral Safety Switch, it was greasy on the outside but the contacts appear shinny.  The part attached to the wire is just a round connector, right?  And the switch part screws out of the housing, right?  About a 7/8"?

So, shall I disconnect the lower end of the cable and whack on the shift lever?  Using a wooden drift how hard would you think I could whack on the lever without damaging something?  And, then what?

Thanks for your ideas and experience.  The support and suggestions you guys give is really appreciated!
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: DaveVA78Chieftain on August 02, 2015, 08:46 AM
First thing, please remember this is an automatic transmission.  Before doing anything, block the wheels to ensure the rig will not roll when you move the lever.  It is one thing to move the shifter inside the rig with your foot on the brake.  Quite another under the rig and it starts to roll
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on August 02, 2015, 12:17 PM
Got her chocked and the tire turned against the curb but I'm going to put the rear end on blocks before I try to disengage it.  I wasn't thinking of having the engine running when I tried.  Should I be?  Is it necessary?  Doesn't sound too wise----- in fact, pretty scary!
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: DaveVA78Chieftain on August 02, 2015, 03:43 PM
Neutral Safety Switch only allows the engine to be started when the transmission is in Park or Neutral.  To perform that function it has to be a mechanical not hydraulic action so the engine does not have to be running to check the action of the switch.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on August 02, 2015, 06:55 PM
But, it DOES start in gear!

I blocked the rear wheels off the ground and chocked the front tires.  Disconnected the cable attached to the lower lever and "click'" it went into a gear.  I thought it would be neutral but upon starting the engine (which it did) the tires spun.  So I tried the next gear position to the rear.  Same thing.  All the way forward didn't stop them but I finally found with the lever all the way in the rear position the wheels stopped moving.

Hooray!  It's in Park! :)clap

But the engine did start in every gear including Park.  So I disconnected the neutral safety switch!  I unplugged the connector to see what would or wouldn't happen when I turned over the engine.   About two 'chugs' and nothing!  Checked the in-line fuse I installed with the starter button coming off the starter relay switch and as I suspected I'd blown a 20 amp fuse.  Interesting, huh?

I replaced the fuse and she started right up again.  So now she's sitting in the city street with her tail raised up on blocks.   I'm assuming I need a new transmission cable and found what I think is the part I need in another forum topic.  P/N 435059c1 which is available through International Truck Parts.  http://www.classicwinnebagos.com/forum/index.php/topic,3050.0.html (http://www.classicwinnebagos.com/forum/index.php/topic,3050.0.html)

Whaddayathink?
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on August 02, 2015, 08:03 PM
What you describe is a broken shift cable. The shifter on the transmission will be a little tight to move by hand and you can tap it with something but don't hit it too hard. All you have to overcome is the detent balls on the shifter arm inside the tranny. Look at your cable, if you move the shifter to park and that is pushing the cable in towards the transmission then that is the direction you want to move the shifter arm. Move it all the way as far as it will go in that direction and you will be in park. If it still moves when you start it then shut it off and move the shifter all the way the other way. If it still moves there then the pan is going to have to come down and see what has happened inside.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: DaveVA78Chieftain on August 03, 2015, 09:35 PM
Be sure and read this thread: http://www.classicwinnebagos.com/forum/index.php/topic,11452.0.html (http://www.classicwinnebagos.com/forum/index.php/topic,11452.0.html)

The transmission shifter cable is getting hard to locate.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Oz on August 03, 2015, 10:10 PM
Hm... I thought they are pretty much all in the same place as where they put them at the factory?


:P
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on August 07, 2015, 03:24 AM
"The transmission shifter cable is getting hard to locate."

I'll say!  I've contacted both International Truck's and NAPA Parts.  Both took the part numbers and other info but neither has called me back and it's been a week.  This cable isn't reparable as it got up against the exhaust manifold and melted the sheath and cable together.

I read the forum where thewinniedodger suggests using bicycle cable but the instructions seem a little vague.

Brooke
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on August 07, 2015, 06:45 AM
Did you read the link that Dave put up?  There was a related link in there on converting to a common aftermarket cable. Very easy to do and fairly cheap. Then if something like this happens again you can get a replacement.

Go here, http://www.classicwinnebagos.com/forum/index.php/topic,10543.0.html
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on August 07, 2015, 12:08 PM
Good morning, Rickf1985.  I did read that link and it's excellent!  I'd love to go that way.  I sent a PM to DRMousseau (author) asking for more product info, like name brand, where to buy, etc because when I went to both O'Reilly's and Auto Zone looking for the cable in the photo I got pretty much a "Duh?" response from personnel at both stores. 

I'm going to try Napa and see if they have anyone working the counter who was born before this Winnie was built ('72 - '73.)
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on August 07, 2015, 12:20 PM
Best place for the cable would be Summitracing.com. Super fast delivery and good prices.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on August 07, 2015, 01:02 PM
Just went to Summitracing.com and found clutch and carb cables but my search for 727 cable didn't turn up the shifter cable.  The cable I located had a 90 degree angle on the end.

Wouldn't have their number for the cable would you?  Please and thanks!
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on August 07, 2015, 03:25 PM
Here is the section you will want at Summit but I would wait until you here from DrMousseau before ordering anything since his modifications work with whatever part number he used. Different cables have different size holes on the ends and there are many different lengths.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on August 07, 2015, 09:17 PM
I don't see a link.  Did I miss something or did you?   :laugh:

Is the good DrMousseau a regular?  Other than a PM any suggestions in how to contact him?
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Bnova on August 07, 2015, 09:57 PM
Quote from: brokenspokane on August 07, 2015, 09:17 PM
I don't see a link.  Did I miss something or did you?   :laugh:

Is the good DrMousseau a regular?  Other than a PM any suggestions in how to contact him?

Here ya go, just gotta figure out what length you need.  Pull the old one and measure.

http://www.summitracing.com/search/brand/b-m/part-type/shifter-cables-automatic-transmission/?PageSize=25&SortBy=Default&SortOrder=Ascending
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Bnova on August 07, 2015, 10:06 PM
Quote from: brokenspokane on August 07, 2015, 09:17 PM
I don't see a link.  Did I miss something or did you?   :laugh:

Is the good DrMousseau a regular?  Other than a PM any suggestions in how to contact him?

This might be the bracket set.

http://www.summitracing.com/parts/bmm-10497/overview/
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on August 08, 2015, 09:14 AM
Quote from: Bnova on August 07, 2015, 10:06 PM
This might be the bracket set.

http://www.summitracing.com/parts/bmm-10497/overview/ (http://www.summitracing.com/parts/bmm-10497/overview/)

Thats it, sorry about that. The Doc is a regular but he is on the road at this time and checks in off and on. I would send him a PM.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Rickf1985 on August 08, 2015, 09:30 AM
That cable looks exactly like the one on my Hurst V-matic shifter in my Jeep. But again there are many different configurations of those mounting tabs and hole sizes.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: brokenspokane on August 08, 2015, 04:39 PM
Thanks, guys!  That's the cable and the bracket alright.  It also explains the looks I got from the young men at the parts stores.  I was asking for it as a unit, not a cable and a bracket to go with it.  They looked at me like, 'This crazy old man hasn't a clue what he wants', which it seems I didn't.

I picked up this rig for a couple hundred bucks and got it running for another fifty.  It's sitting on blocks in the city street in front of my house with the shifter cable out and I need to move it into the back yard.  A new cable and bracket will be another $105.92 (inc. shipping), which is still a steal overall!

But, right now I just need to move it 50' or so!  It will have to jocky back and forth a little to get it there.  I'll get the cable in sometime because a running Winnie is a lot more re-selable than a dead one.  But the the truth is I'd much rather put the $106 into the tanks of my old '69 D-22 and go camping----- I need to be doing some recreational stuff myself while it's still summer.

Thanks for all the help guys!  I didn't intend to hijack the thread.  I suppose now that the old girl starts I ought to take it to another thread.  What do ya think, Oz?

Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Oz on August 08, 2015, 10:13 PM
If your original question is solved, then questions of a different nature should be posted as new topics, yes.


:) :)ThmbUp
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Srmartinez1027 on August 11, 2015, 01:21 AM
I'm sorry but have been busy will try what Dave has mentioned for the 69 but mine is a 1970.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: Srmartinez1027 on August 17, 2015, 11:52 PM
Guess I'll start a new post maybe it won't get hijacked this time.
Title: Re: 413 will not start with key. Jump starts directly off starter solenoid
Post by: DaveVA78Chieftain on August 18, 2015, 01:04 PM
Quote from: Srmartinez1027 on August 17, 2015, 11:52 PM
Guess I'll start a new post maybe it won't get hijacked this time.

Yes please do and I promise I will only answer to questions about your rig only.
However, you do need the wiring diagrams to work though this.